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Why CAT C15, 3406E, and C18 Cylinder Heads Fail — Even When Everything Seems Fine

 


The Issue: OEM Heads and Heat Cycle Fatigue

Even without signs of overheating, OEM CAT cylinder heads often fail during standard heat cycles. The root cause lies in the metallurgy of the original castings, which lack the durability to withstand repeated thermal expansion and contraction. This leads to:

  • Stress fractures near injector bores and valve bridges

  • Warping across the fire deck

  • Internal coolant leaks


 The Solution: High-Nickel Aftermarket Castings

At TTM Diesel, we offer aftermarket cylinder heads with 5% more nickel content than OEM specifications. This enhancement provides:

  • Improved thermal fatigue resistance

  • Reduced crack formation during heat cycles

  • Enhanced durability for high-performance applications


 Engines Most Affected

Engine Model Common Issues
CAT 3406E Fire deck cracks, valve bridge fractures
CAT C15 Injector bore cracking, deck warping
CAT C15 ACERT Twin turbo heat fatigue, cracked intake bridges
CAT C16 Microfractures over time
CAT C18 Cracks under load without overheating symptoms

Image Placement Suggestions

  • Top of Article: High-resolution image of a cracked CAT cylinder head.

  • Mid-Article: Side-by-side comparison of OEM vs. high-nickel aftermarket head.

  • Bottom of Article: Image showcasing TTM Diesel's high-quality cylinder heads.


Need a Reliable CAT Cylinder Head?

TTM Diesel offers high-quality aftermarket cylinder heads for:

  • CAT 3406E

  • CAT C15 & C15 ACERT

  • CAT C16 & C18

-Pressure-tested and decked
-Assembled with precision
 -Enhanced nickel content for durability

Browse Our CAT Cylinder Heads »

Or call us at (713) 675-2435 — we're here to help you get back on the road swiftly.